I laid it out in CAD, which made it easy to generate the intersecting curve between the two barrels. Featuring a heavy-duty stainless steel drum, your finished drum smoker is set to last a lifetime - stainless steel is also easy to clean! The cheapest method is purchasing a propane weed burner torch ($20) to heat up the liner/treatment and scrub it off. After smoking, it’s important that you clean it out. You’ll need some specific tools, but if you're a hardcore DIY-er then you probably already have all the tools you need. That means that in a blind tasting, you can't tell if the end result was cooked in a modern commercial- Love the design and really want to do something similare,have a shop to do everything but the cad thing is wear i have a problem any wat to purchase the cad drawing in full size!!! It is the same concept behind the Pit Barrell Cooker, our winner for the "Best Smoker Under $500". I am really trying to avoid grinding the inside. The ideal smoke has a thin, bluish appearance. they are simply too thin. I wanted to stay away from chemicals, but I think burning would help. Don’t let the odd name turn you away: ugly drum smokers (UDS) are a simple barrel-drum structure and are one of the most versatile instruments out there, allowing barbecue fanatics to cook a variety of different meats to perfection, including brisket, turkey, ribs, prime ribs, and more. Both comments and pings are currently closed. One of them even got immediate use as a beer barrel at Crushtoberfest! Hey broseph…great job on the double barrel…I built one four years ago with the same basic concept but mine looked like frankenstine compared to yours. DIY kits to build a UDS 55 gallon Ugly Drum Smoker. The next step was grinding the paint off. Although it might sound complicated, building one of these beasts is actually pretty easy for the average do it yourselfer. I dont have accsess to such things and would be more than happy to pay for your time. This walkthrough takes you through everything you need and how to assemble your very own UDS. 55 Gallon Smokers View all. I would think that you would have to add a fire box for an offset smoker. View as Grid List. This PDF includes a parts list. The doors also needed reinforcement, in the form of sheet metal ribs tacked onto the undersides. Outdoor drum storage poses certain risks, but safe practices and equipment go a long way to keeping the workplace safe. Expect to pay about $75 or less for a new non-lined barrel. 11 Items . A few coats of Polycrylic and they’re ready to assemble. Phil So I bought about 80 feet of 1/4″ diameter 304 stainless rod (from onlinemetals.com) and cut it to length on the abrasive chop saw. The cost of the build is also a lot less than buying a prefabricated wood burning stove. $799.00 Gateway Drum Smoker® STRAIGHT UP 55G - Matte Black. (Some drums are treated with epoxy to prevent rust, but meat smoked in such a barrel is toxic.) Location : 55-gallon drum smoker | design & make. I spend a lot of time going back thru all the old thread looking at the builds I figured I would start collecting the links and make it easier for everyone else to see them all. If I were to do this again I would find another way… sand blasting, chemicals, burning it off, etc… anything but taking it off little by little with an angle grinder. Step 1: Acquire a 55 Gallon Drum. Place the meat with the bone side facing down in the smoker. An optional variation takes place at the step after the wrapped two hours. I would think that you would have to add a fire box for an offset smoker. My step drill bit did an amazing job, but the cordless drill still went through two fully charged batteries getting the job done. I cant weld so I used self tapping sheet metal screws. This is a great #MeatGeek project with an insatiable drive for DIY tasks. $799.00 Gateway Drum Smoker® SIZZLE 55G - Glossy Blue. Look for a new non-lined barrel. This will prevent air from flowing back in and fueling the fire, which will eventually extinguish itself due to a lack of exposure to oxygen. awesomeness. We provide a place for everyone to share thoughts, ideas, and recipes; to be a go-to spot for cooking inspiration. This is a great smoking technique that is versatile enough to smoke almost any cut of pork ribs to perfection. If you don’t already own a step bit, I can recommend this one which will set you back about $10 to $15. PRODUCT ELIGIBILITY: Plans cover products purchased in the last 30 days. Thanks Ryan– share some photos when you’re done! Should I use 3/4″ inch X Closed or Pipe that a measurement (3/4″ X 1″ or 2″?). NO WELDER, NO PROBLEMSome of us don't have access to a welder. Joel, http://www.amazon.com/dp/B002C0FCHW/ref=asc_df_B002C0FCHW1274886?smid=A3P0CTEF6GR03R&tag=dealtmp352443-20&linkCode=asn&creative=395129&creativeASIN=B002C0FCHW My question is this: with a food grade barrel, do you need to do anything to the inside? Next I drilled holes for the dampers– two sets of three holes at the top and two sets of four holes the bottom. Next. Play around with the air intake regulator and the valve caps; covering and uncovering these capped ends with a magnet. The propane tank is ideal, however, it still takes a bit of finesse. You’re going to want a snug fit on this. Yes the curved ribs on the doors were cut from sheet metal. Not the flat pieces on the curved part of the barrel – those curve in the thin direction of the metal and I can see how to curve those myself. And voilà you’ve got yourself a one of a kind ugly drum smoker. To prevent burn-through and warpage I used a “stitching” technique where you put a quick tack weld across the joint, wait a second or less and put another tack next to it, continuing like that for about an inch at a time. I shopped around looking for off-the-shelf replacement grates that would work but none of them were big enough for this guy. For the insides of the barrels I also used an LED headlamp. The Kit comes with all of the templates for drilling, step drill, nuts, bolts, and parts to turn a barrel into a competition grade smoker. Depending on your DIY-er drive, and how much beer you have left, you can paint your barrel before completing the final assembly. I took a class at the local tech school that provided all the metal and tools… a great way to gain access to expensive metalworking equipment, not to mention learning to weld! Gateway Drum Smoker® STRAIGHT UP 55G - Matte Charcoal. An optional step is to apply whatever sauce you want during the last half hour of cooking time. So, you've been blessed with a big 55 gallon steel drum? I found your site last week and now picked up 2 55 gallon drums. We measured and marked the drum first, and then it was time to drill the wholes. These pads were ground flat then drilled and tapped. Thanks! Start enjoying authentic BBQ with Big Poppa’s SS Drum Smoker Kit. Of course, every rib smoking expert will have a slightly different technique that they prefer, but there is one method that is a tried-and-true favorite by beginners and experts alike. Once there hot drop them on top of the charcoal basket that you loaded with coal and wood chunks. The smoker can be used in one of two different ways– with charcoal in an expanded metal basket or with wood on a traditional fireplace grate. No welding required – it can be completed in under an hour (depending how long you spend on step 1). Hey Jesse- Good call on the grates. I am going to attempt this project myself. The idea is to smoke normally for 3 hours, cook 2 hours wrapped in heavy-duty foil to keep the moisture in, and 1 final hour while unwrapped. Once the white smoke disappears, open the lid and place your meat on the grates. When you first start adjusting the temperature using the vents, the charcoal will emit a thick white smoke. Unfortunately it only comes in black, which is actually slightly brownish. In both cases the moving damper is retained by screws, so I drilled holes and tacked some steel nuts behind them. The top ones were made like typical grill dampers with a round rotating plate. I am building UDS and have a question regarding inside of barrel, I got a used one for the right price (FREE) and it has some rusty build up and I was wondering if you think it will burn off or if sand blasting it would be worth it? Many ways are available to build your own barrel heaters depending on what you have available. UPDATE (May 21, 2013) - I discuss using and did … There’s something special about creating useful objects. The lesson here is get it right with the first coat because you really can’t go back and hit it again. Charcoal basket, dampers, thermometers, lid hinges and parts for ugly drum cookers . Some cutting and welding is involved, but the end result is durable and functional. Go with the 3/4″ x1″ nipple; thread the nipple into the ball valve, stick it through the hole, thread the nut on the inside of the barrel. Offset smoker using an old gas tank. You can spend mega bucks buying a new unlined drum but the purpose of building my own is because I didn't want to spend the $100 - $200. While the paint was drying (24 hrs… it’s oil-based) I fabricated some handles out of a 1″ maple dowel. Bolts (4" long), washers, nuts and lock nuts -   6 of each. Double-fold if you need to. All you need is your trusty smoker, a large sheet of aluminum foil, and your previous knowledge about how to smoke. Now we will prepare the drum for assembly in a few quick steps. Well, this is what I’m going to try. It’s simple and effective, and in the end it mostly convinced me that the design need not be complex. The torch might not be enough, can you start a fire in it, hobo-style? Bend a 45" x 9" sheet of expanded metal around a propane take. Thanks for posting your work. i made my own uds and now i have to have one of these, Thanks for the great blog!!! This kit shows up at your door with all the parts ready to be assembled...almost like Ikea furniture – it's okay, we won't tell. During the first three hours the smoke is soaked into the meat as normal, while during the two wrapped hours, the ribs are steamed, allowing the moisture to soak in, making the meat much more tender to get that “fall-off-the-bone” effect. Cook for three hours at 225 degrees F, which is 108 degrees C. Wrap the ribs very tightly in heavy-duty foil. 1 — April 6th, 2010 at 7:56 pm. ... LavaLock BBQ Smoker Supply Uds Ugly Drum Parts Intake Teardrop Vent Damper 1-1/2 Flange for 55 Gallon Drum 4.8 out of 5 stars 8. Check alignment and weld in place. Anyway I could purchase the CAD drawing in full size? Finally, attach some plumbing valves to work as the air inlets. Measure 12 to 14 inches from the bottom and drill four 1/4 inch holes all the way around. The UDS is a true set-it-and-forget-it style of smoker. Go with the Tel-Tru BBQ Thermometer if installing an analog gauge -- temperature matters -- especially when smoking meat for 8+ hours. My guess is there is some type of liner in your $10 food grade barrel and it will need to burned or sandblasted out. Browse our vertical drum smokers, accessories, rubs, spices, recipes, and more to make your next barbeque an unforgettable and delicious experience! I will be adding a side door in the upper barrel to access the upper coal rack off to one side. Thanks for the dimensions and the info, really helps. All rights reserved. but there was still a lot of grinding here and there to accommodate the ribs in the barrels. Door handle -  at least 1 for the lid, but get 2 more to attach to the sides of the barrel for easier handling. Custom design and rights reserved by WiredFrame Development Group, A UDS is among the most cost effective smoker. In a nutshell, it goes like this… get a 55-gallon drum, then strategically drill a bunch of holes into it. To do this load your newly created charcoal basket (it should hold almost a full 20lbs bag of charcoal) with charcoal mixed with a few wood chunks for flavor. Smoking Meat Geeks is all about bringing people together that enjoy food as much as I do. 55 Gallon Drum Grill! Drill 8 evenly spaced 1 inch exhaust holes all the way around the lid. For your money, you can't buy a better smoker than building your own Ugly Drum Smoker. ... very cool. Check it out on my Husker tailgate blog: http://huskertailgating.wordpress.com/. I have chosen your project as my first hands on project! Light it up as usual and let it burn around 250°F for a few hours while the flames purify the inside. Next, have fun discovering how your new UDS will keep the perfect temperature. Drill three 1 inch holes evenly spaced, about 3 inches off the bottom. Blackshirts Smoker is now complete. Alternatively, you can install a  traditional analog gauge by simply drilling a hole into the barrel. I looked around at commercial smokers and custom hacks and talked to a few connoisseurs, and decided the Weber Smoky Mountain was a good design to start from. After logging in you can close it and return to this page. The biggest complaint I’ve seen for over/under DBS’s is that you need to add fuel every hour or so. Once I had everything purchased, it was time to assemble the UDS. I figured my brother-in-law Pete would make much better use of this than me, so we gave it to him for Christmas. If you’re inexperienced, it’s a good idea to wait at least one hour if not two for the temperature stabilize after ignition before you place meat inside. This technique is called “seasoning” a smoker and is designed to burn away any leftover oils, grime, or other materials. Ok. I’m going for this. Prep your rib cut as usual. Before we get started, there are a lot of different ways to build a UDS. EASY CLAIMS PROCESS: File a claim anytime online or by phone. The last thing I wanted was burning paint fumes getting into the food, so every bit of paint needed to go. After grinding the rest of the paint off I welded the two barrels together. Double check the height before you start drilling these holes. You want to make sure this second grate will sit above the charcoal basket you made. It’s pretty simple. I do have another question: the Black Steel Pipe Nipple. I know nothing about CAD but will probably learn enough to use the JPG you’ve posted here. Attached the basket you bended to the charcoal grate using the U-Bolt. XHTML, My reason for the Horizontal 55 Gal Drum was moree cooking area. thanks. ... Smoker Plans with CNC Files Rectangle Cook Chamber Smoker Plans Propane Tank or Air Tank Smoker Plans Pipe & Rolled Steel Smokers Cabinet Style Smoker Plans All Smoker Plans BBQ Grill Plans. Check here: http://jmillerid.com/wordpress/2010/02/55-gallon-drum-smoker-part-deux/. Please log in again. […]…. That is a great looking smoker there!!! Apricot theme designed by Ardamis.com. Next I tacked on some small support tabs for the grates and six small sections of square tube as feet. Just wanted to see if anyone had some pictures, plans, Ideas on A 55 Gal smoker that was Not an upright Drum Smoker (UDS) Also I am new to this can anyone let me know what a BDS stands for. I printed the curve at full scale and wrapped it onto the barrel, traced the curve, then cut the barrel with a jig saw. Wait for this to settle down before adding the meat! A little sketching on different configurations, and I decided a ‘T’ shape would be simple, stable, and functional, and provide plenty of opportunity to practice the MIG on some thin sheet metal. Load your chimney with about a dozen or two coals. Most claims approved within minutes. It’s always a good idea to season your new grill. 2 — April 13th, 2010 at 5:16 am. Fasten the 4" bolts to the grate as shown. Some people prefer to use a fire starter cube instead of a chimney. Nice work! I see a lot of food grade barrels for sale for like $10.00 around me. For years, these hunka-hunka smokers—a.k.a., offset barrel smokers, horizontal smokers, pipe smokers, or “stick-burners”—have dominated the competition barbecue circuit. When you’re done you’ll see for yourself how awesome it is. The entry '55-gallon drum smoker' was posted After all, we’re on a budget here. Smoke as usual for two hours. DUDE I GOTTA SAY I AM REALLYYYY IMPRESSED! How did you fabricate the curved pieces that fit along the curved edges of the doors? My reason for the Horizontal 55 Gal Drum was moree cooking area. The general plan for building an ugly drum smoker is to buy a 55-gallon steel drum and burn the paint off the exterior. Make sure to use paint that is rated for 500+ degrees. fgreen14@excite.com, Hello recently i got the itch to build a smoker out of two 55 gallon drums. I believe this smoker is called an offset drum smoker. Before I move on to my 6 1/2′ long 25″ in diameter butane tank that I’ll be putting on a trailor hitch! I did a little research before jumping into the project and stumbled across your site!!! Parts for you to build your own UDS drum smoker. I don’t have a wood lathe but the metal lathe did the job. Finally, attach some plumbing valves to work as the air inlets. I already had an old stick welder that I didn’t really know how to use, and I ended up buying a MIG welder–the Hobart Handler 140 from Northern. You can find them on eBay or other various online marketplaces. Water smokers, box, barrel, and pellet smokers do a fine job smoking meats and seafood.But nothing establishes your street cred as pit master who means business like an offset smoker. On the first day of grinding I wore a respirator and glasses but nothing else. VERYY NICE WORK!! Id like to copy your design. Just make sure that the next time you go to start up your smoker, you shake out any ashes from the coal basket and add fresh coals to the top of it. design & make is powered by WordPress 5.2.9, http://www.amazon.com/dp/B002C0FCHW/ref=asc_df_B002C0FCHW1274886?smid=A3P0CTEF6GR03R&tag=dealtmp352443-20&linkCode=asn&creative=395129&creativeASIN=B002C0FCHW, http://jmillerid.com/wordpress/2010/02/55-gallon-drum-smoker-part-deux/. Jax, FL. With a little practice I was even able to bridge relatively large gaps between the barrels with short, controlled beads that build on each other, kind of like ants crossing a stream. I wouldn't normally add this much wood, but for the seasoning I'm okay with barreling clouds of smoke. Follow these tips for outdoor 55-gallon drum storage: 1. Something appealed to me about using the iconic 55-gallon drum as a building block, so I went out and bought a couple from the local scrap yard. But for starters, here is how I made a low cost, no weld 55 gallon drum smoker. I am scamming some free smoke oil barrels left over from the Air Show and plan to start working on the smoker this weekend. Burning paint=bad….we did something like that in our electronics class, and I ended up passing out from the fumes and smoke….if you do it, do it outside…, […] I found your entry interesting thus I’ve added a Trackback. I always recommend treating your barrel unless you’re certain there is no liner or some type of rust treatment. Open all of the vents and put the lid on. How long do the rods to hang the meats need to be? 79 Responses to “55-gallon drum smoker” james writes: No. Place it back on the smoker with the bone side facing up. I have done the burn out on my barrel. I recommend passing on the standard gauges you'll find at a local store; they're never accurate. Get a welder. Now, for this seasoning you’ll want to cook something with a lot of fat (bacon, breakfast sausage, chorizo, etc.). on December 25th, 2009 at 4:44 pm You’ll use ¼ inch for the holes that hold the cooking grate and handle. Add the meat to the center of the grate. If you acquire the means to weld stainless in the future you could always retrofit them. I’m happy with my custom stainless ones but it was a lot of effort that could have been worked around. If you don't already own a leave-in thermometer check out our reviews for the latest Wi-Fi temp readers. CSS. 1 inch will be perfect for the exhaust lid holes and the air intake at the bottom. Any higher will result in scorching. Apparently this puts less heat to the metal than a continuous bead, but the end result looks very similar. They won’t quite fit the entire depth of the barrel, but hey, a 17″ X 31″ cast iron cooking surface for less money than the raw materials for building the stainless grates. At first you'll want to monitor the temperature to be sure it doesn't exceed the ideal smoking temperature of 225°F to 240°F. Should you decide that you like the idea of owning a UDS but don't want to get your hands dirty, there's a kit you can buy from Pit Barrel Cooker Co. Thanks for the idea and Ill keep you posted on the progress. Don’t exceed 300 degrees F – smokers are ideal at lower temperatures. I measured and marked the door openings on the barrels and cut them out with the jig saw. There are certainly faster and more efficient ways to cook food, but damn smoked meat is good. July 25, 2014. I had my brother Waylon help me with this part. Drilling The Drum. Show ... HDS™ Horizontal UDS Build Kit . If you prefer, you can place the wrapped ribs into an oven or on a grill to finish off there. Apr 8, 2014 - 55 gallon barrel with a fire box. Burns the paint right off, no grinding or chemicals (except the burning paint I guess, lol). This can take about thirty minutes or longer. Once the paint is removed and you've got the handle sorted, then it's time to drill … I used an antique furniture stripper for the outside and it worked amazingly, but it did absolutely nothing for the inside.I also tried burning it off with a plumbers torch and that was useless too. I have a friend that will be doing the welding for me. 55 gallon smooth sided drum for uds drum smoker. But my shop is now coated with a thin layer of green paint dust, much of which ended up in my nose and likely my lungs. On this page I will be posting a series of articles teaching you How to Build a Reverse Flow Smoker. Trim the fat, remove any stringy membranes, and apply a generous helping of a rub of your choice. Order today! Great job – my son and I are trying to duplicate your effort and we have one question. The bottom ones needed to be on a curved surface, so they slide along the surface rather than rotating. I’ve been lucky enough to use my professional experience in the meat industry over the past 20 years to create a business where I love to go to work. This was a challenge, since the metal was so thin and the fit was far from perfect. The last hour while it’s exposed to the heat allows the smoke to form that delicious crust on the surface. Depending on the model of the UDS, there are either a pair of ball valves or a sliding vent door, which you can open or close depending on whether you want to raise or lower the temperature. It’s important to control the temperature carefully and not let too much oxygen in. the only problem i have with 55 gallon drum smokers is the thickness of the walls. 13- Build DIY Smoker From 55 Gallon Drum. Build a charcoal basket and find a 22-inch grilling grate to place inside. So those are the basics of handling a smoker, but what’s the best technique for heating and smoking a proper rib? Fill the basket nearly the top with charcoals, but don’t use any kind of self-lighting fire briquettes, because they contain petroleum and fluid that will give your meat an odd flower. Assemble Your UDS Drum Smoker. Thanks. Once your coals are lit up, all you need to do is add some wood chunks and wait a while for the temperature to stabilize. I bought a 3″ smoker/grill thermometer online, and used some nickel-plated chain for the lid stays. This seems like the best cross between a UDS (upright for fuel efficiency) and the “Big Baby” style double barrell smoker (large cooking area).